LASER CUTTING
LASER CUTTING
- Computer controlled laser sensor offers unmatched precision in cutting both simple or complex patterns.
- Our laser capabilities allow us to handle projects that cannot be done using conventional equipment.
- Distortion is greatly reduced due to using a lower heat affected zone. Decreased distortion results in improved part quality.
AMADA F04020NT with Step 1 Automation
- 4000 Watts 80″ X 160″ Dual pallet Capacity
- Maximum Metal
Cincinnati CL-&A with Rofin DC, Slab- Geometry
- 3500 watts 72″ X 144″ Dual Pallet Capacity Thickness
- Mild Steel 3/4″ Stainless Steel 1/2″ Aluminum 1/2″
AMADA 3015 RI (Rotary Index) Tube Laser Cutter
- Max Sheet Size: 120” x 60”
- Max Sheet Material Thickness:
- Mild Steel ¾”
- Stainless 3/8”
- Aluminum ¼”
- Table Shapes: Round, Square, Rectangular, Angle and Channel
- Round Tube ¾” – 8.66”
- Square Tube ¾” – 6”
- Rectangle 8.66” Diagonal
- Angle 3.54” x 3.54”
- C-Channel 6” Wide
- Maximum Weight 441 lbs / Maximum Length 236.2”
WATERJET
WATERJET
- BSMW uses the Flow Dynamic Waterjet System. These versatile systems can cut virtually any shape in a single pass with a superior edge. This type of quality does not require additional finishing.
- Badger uses a unique specialty tool to shape glass, stone, composites and metals to meet the high quality demands of your project.
- No tools currently available can cut and machine a wider variety of materials than an abrasive waterjet.
Flow Dynamic Waterjet 6012
- 1/16th to 6 inches thick 72 X 144 Capacity
PAINT & BODY WORK
PAINT AND BODY WORK
- Our paint lab specializes in applying wet paint and electrostatic paint techniques – either in a primer or finished stage.
- Badger employs experienced paint technicians that specialize in all aspects of preparation (layout/masking, priming, wet painting, electrostatic painting and various types of urethane/enamel painting)
- Paint and coating characteristics are routinely checked in our labs for thickness, adhesion, hardness emissivity and absorptivity for compliance purposes.
Multiple Garmat Paint Booths
Interior Booth Size – 35′ Deep x 20′ Wide x 14′ High
18′ Door Opening
70′ X 70′ body shop area 70′ X 70′ wash room for all parts
PRESS BRAKES
PRESS BRAKES
AMADA
- 1-HDS2204NT: Max Bend Length 168.5″ – 243 TON
- 1-HDS8025NT: Max Bend Length 101.0″ – 88 TON
CINCINNATI
- 1-135AF Auto- Form CNC Forming Center, 8″ Stroke
- 144″ bed, 135 ton
- 1-230CB Hydraulic 10″ Stroke
- 144″ bed 230 ton
MAX LENGTH & THICKNESS
- 7G < 160″ max length
- .25 < 120″ max length
- .375 < 75″ max length
- .500 < 60″ max length
***Mild Steel***
SHEARS
SHEARS
CINCINNATI- 1010
Maximum stroke length 10′
CINCINNATI – 1812
Maximum Stroke Length 12′
Maximum Metal Thickness
- 10 GA Mild Steel
- 14 GA Stainless Steel
- .190″ Aluminum
- 1/4″ Mild Steel
- 3/16″ Stainless Steel
- .190″ Aluminium
TUBE BENDING
TUBE BENDING
MANDREL BENDER
- 2 3/8″ DIA Max BPR Curvatrici
- 3 roll universal section bending machine
ROLLING
ROLLING
AMERICOR 100/5
- 5′ X 11′ GA Capacity
- 3.93″ Top Roll Diameter for small diameter rolling
DAVI MCA 2017
- 6′ X 1/4″ Capacity
- Smallest Diameter 7.4″
- Capable of cone rolling
DAVI MCA 3028
- 10′ X 1/2″ Capacity
- Smallest Diameter – 12.1″
- Capable of Cone Rolling
POWER ROLLER
- 4′ Max Width – 1/8″ Max Thickness
- 8′ Max Width – 1/4″ Max Thickness
WELDING
WELDING
BANCRAFT LINEAR SEAM WELDER
- 144″ Linear Capacity
- Capable of welding cones, cylinders, and flat sheets
- Capable of welding .02″ – .375″
- Capable of welding all weldable alloys
Welding Units
- MIG – 35 UNITS
- TIG – 27 UNITS
- SPOT – 2 UNITS
- STUD – 2 UNITS
MACHINING
MACHINING
HAAS TM -1P
- 7.5 HP Vertical Mill
- 10 Station Automatic Tool Changer
- Work Area of 30″ X 12″ X 16″
MEUSER M – 70 – BM
- 10 – HP horizonal boring bar
- Single station with Swi 3-Axis digital read-out
- X 31.5″ / Y-40.16 / Z-29.5″
HAAS – ST – 25
- 30 HP CNC Lathe
- 12 Station bolt- on turret
- 15″ X 21″ Maximum capacity w/ 3″ bar through
HAAS – VF – 10/40
- 30 HP Vertical Mill
- 40 Station Automatic Tool Changer
- Work Area of 120″ X 32″ X 30″
METAL FINISHING
METAL FINISHING
TIME SAVER
- Model Lynx 37MWT-DDB-60
DESCRIPTION
Wet process abrasive belt/ brush deburring/ surface finishing machine
SPECIFICATIONS
- Max width stock – 36″
- Min. part length – 8″
ARKU EdgeBreaker®
ARKU EdgeBreaker®
- Model EdgeBreaker® 3000
DESCRIPTION
The EdgeBreaker® 3000 delivers 100% more power in terms of deburring and edge rounding, e.g. after cutting via a fiber laser.
SPECIFICATIONS
- Processing : double-sided
- Material thickness: 0,8 – 80 mm (0.03″ – 3.15″)
- Max. passageway width: 1300 mm (51″)
- Machine weight: approx. 5,600 kg (12,300 lbs)
- Dimensions: 2900 x 2500 x 2200 mm (114″ x 98″ x 87″)Model
MISCELLANEOUS EQUIPMENT
MISCELLANEOUS EQUIPMENT
- 5 – Heager Pem Fastener Machines
- Pneumatic Tapping Machine
- Plasma Cutter
- Lefon Orbital Pipe Saws R4 & R8 Models
- Iron Worker
- Marvel Saw
- Ridgid 1224 Pipe Threader
- Ridgid Roll Groover
- Gamm Bead- Blaster
- Grob Band Saw
- Drill Press
- TIG Brush Stainless Steel Weld Cleaner
- RF916B Band Saw
- 30 Ton Overhead Lifting Crane
- Rotating Welding Posistioners
Click here to download BSMW’s Capabilities Deck.