LASER CUTTING

LASER CUTTING

  • Computer controlled laser sensor offers unmatched precision in cutting both simple or complex patterns.
  • Our laser capabilities allow us to handle projects that cannot be done using conventional equipment.
  • Distortion is greatly reduced due to using a lower heat affected zone. Decreased distortion results in improved part quality.

Amada F04020NT with Step 1 Automation 

  • 4000 Watts 80″ X 160″ Dual pallet Capacity 
  • Maximum Metal

Cincinnati CL-&A with Rofin DC, Slab- Geometry

  • 3500 watts 72″ X 144″ Dual Pallet Capacity Thickness
  • Mild Steel 3/4″ Stainless Steel 1/2″ Aluminum 1/2″

WATERJET

WATERJET

  • BSMW uses the Flow Dynamic Waterjet System. These versatile systems can cut virtually any shape in a single pass with a superior edge. This type of quality does not require additional finishing.
  • Badger uses a unique specialty tool to shape glass, stone, composites and metals to meet the high quality demands of your project.
  • No tools currently available can cut and machine a wider variety of materials than an abrasive waterjet.

Flow Dynamic Waterjet 6012

  • 1/16th to 6 inches thick 72 X 144 Capacity

PAINT & BODY WORK

PAINT AND BODY WORK

  • Our paint lab specializes in applying wet paint and electrostatic paint techniques – either in a primer or finished stage.
  • Badger employs experienced paint technicians that specialize in all aspects of preparation (layout/masking, priming, wet painting, electrostatic painting and various types of urethane/enamel painting)
  • Paint and coating characteristics are routinely checked in our labs for thickness, adhesion, hardness emissivity and absorptivity for compliance purposes.

Multiple Garmat Paint Booths

Interior Booth Size – 35′ Deep x 20′ Wide x 14′ High

18′ Door Opening

70′ X 70′ body shop area 70′ X 70′ wash room for all parts

PRESS BRAKES

PRESS BRAKES

AMADA

  • 1-HDS2204NT: Max Bend Length 168.5″ – 243 TON
  • 1-HDS8025NT: Max Bend Length 101.0″ – 88 TON

CINCINNATI

  • 1-135AF Auto- Form CNC Forming Center, 8″ Stroke
  • 144″ bed, 135 ton
  • 1-230CB Hydraulic 10″ Stroke
  • 144″ bed 230 ton

MAX LENGTH & THICKNESS

  • 7G < 160″ max length
  • .25 < 120″ max length
  • .375 < 75″ max length
  • .500 < 60″ max length

***Mild Steel***

SHEARS

SHEARS

CINCINNATI- 1010

Maximum stroke length 10′

CINCINNATI – 1812

Maximum Stroke Length 12′

Maximum Metal Thickness

  • 10 GA Mild Steel
  • 14 GA Stainless Steel
  • .190″ Aluminum
  • 1/4″ Mild Steel
  • 3/16″ Stainless Steel
  • .190″ Aluminium
TUBE BENDING

TUBE BENDING

MANDREL BENDER

  • 2 3/8″ DIA Max BPR Curvatrici
  • 3 roll universal section bending machine
ROLLING

ROLLING

AMERICOR 100/5

  • 5′ X 11′ GA Capacity
  • 3.93″ Top Roll Diameter for small diameter rolling

DAVI MCA 2017

  • 6′ X 1/4″ Capacity
  • Smallest Diameter 7.4″
  • Capable of cone rolling

DAVI MCA 3028

  • 10′ X 1/2″ Capacity
  • Smallest Diameter – 12.1″
  • Capable of Cone Rolling

POWER ROLLER

  • 4′ Max Width – 1/8″ Max Thickness
  • 8′ Max Width – 1/4″ Max Thickness
WELDING

WELDING

BANCRAFT LINEAR SEAM WELDER

  • 144″ Linear Capacity
  • Capable of welding cones, cylinders, and flat sheets
  • Capable of welding .02″ – .375″
  • Capable of welding all weldable alloys

Welding Units

  • MIG – 35 UNITS
  • TIG – 27 UNITS
  • SPOT – 2 UNITS
  • STUD – 2 UNITS
MACHINING

MACHINING

HAAS TM -1P

  • 7.5 HP Vertical Mill
  • 10 Station Automatic Tool Changer
  • Work Area of 30″ X 12″ X 16″

MEUSER M – 70 – BM

  • 10 – HP horizonal boring bar
  • Single station with Swi 3-Axis digital read-out
  • X 31.5″ / Y-40.16 / Z-29.5″

HAAS – ST – 25

  • 30 HP CNC Lathe
  • 12 Station bolt- on turret
  • 15″ X 21″ Maximum capacity w/ 3″ bar through

HAAS – VF – 10/40

  • 30 HP Vertical Mill
  • 40 Station Automatic Tool Changer
  • Work Area of 120″ X 32″ X 30″

METAL FINISHING

METAL FINISHING

TIME SAVER

  • Model Lynx 37MWT-DDB-60

DESCRIPTION

Wet process abrasive belt/ brush deburring/ surface finishing machine

SPECIFICATIONS

  • Max width stock – 36″
  • Min. part length – 8″
ARKU EdgeBreaker®

ARKU EdgeBreaker®

  • Model EdgeBreaker® 3000

DESCRIPTION

The EdgeBreaker® 3000 delivers 100% more power in terms of deburring and edge rounding, e.g. after cutting via a fiber laser.

SPECIFICATIONS

  • Processing : double-sided
  • Material thickness: 0,8 – 80 mm (0.03″ – 3.15″)
  • Max. passageway width: 1300 mm (51″)
  • Machine weight: approx. 5,600 kg (12,300 lbs)
  • Dimensions: 2900 x 2500 x 2200 mm (114″ x 98″ x 87″)Model 

MISCELLANEOUS EQUIPMENT

MISCELLANEOUS EQUIPMENT

  • 5 – Heager Pem Fastener Machines
  • Pneumatic Tapping Machine
  • Plasma Cutter
  • Lefon Orbital Pipe Saws R4 & R8 Models
  • Iron Worker
  • Marvel Saw
  • Ridgid 1224 Pipe Threader
  • Ridgid Roll Groover
  • Gamm Bead- Blaster
  • Grob Band Saw
  • Drill Press
  • TIG Brush Stainless Steel Weld Cleaner
  • RF916B Band Saw
  • 30 Ton Overhead Lifting Crane
  • Rotating Welding Posistioners

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