Laser Cutting

  • Computer controlled laser sensor offers unmatched precision in cutting both simple or complex patterns.
  • Our laser capabilities allow us to handle projects that cannot be done using conventional equipment.
  • Distortion is greatly reduced due to using a lower heat affected zone. Decreased distortion results in improved part quality.

Amada F04020NT with Step 1 Automation 

4000 Watts 80″ X 160″ Dual pallet Capacity 

Maximum Metal

Cincinnati CL-&A with Rofin DC, Slab- Geometry

3500 watts 72″ X 144″ Dual Pallet CapacityThickness •

Mild Steel 3/4″ Stainless Steel 1/2″ Aluminum 1/2″

Waterjet

  • BSMW uses the Flow Dynamic Waterjet System. These versatile systems can cut virtually any shape in a single pass with a superior edge. This type of quality does not require additional finishing.
  • Badger uses a unique specialty tool to shape glass, stone, composites and metals to meet the high quality demands of your project.
  • No tools currently available can cut and machine a wider variety of materials than an abrasive waterjet.

Flow Dynamic Waterjet 6012

1/16th to 6 inches thick 72 X 144 Capacity

Paint and Body Work

  • Our paint lab specializes in applying wet paint and electrostatic paint techniques – either in a primer or finished stage.
  • Badger employs experienced paint technicians that specialize in all aspects of preparation (layout/masking, priming, wet painting, electrostatic painting and various types of urethane/enamel painting)
  • Paint and coating characteristics are routinely checked in our labs for thickness, adhesion, hardness emissivity and absorptivity for compliance purposes.

Multiple Garmat Paint Booths

Interior Booth Size – 35′ Deep x 20′ Wide x 14′ High

18′ Door Opening

70′ X 70′ body shop area 70′ X 70′ wash room for all parts

Press Brakes

AMADA

1-HDS2204NT: Max Bend Length 168.5″ – 243 TON

1-HDS8025NT: Max Bend Length 101.0″ – 88 TON

CINCINNATI

1-135AF Auto- Form CNC Forming Center, 8″ Stroke

144″ bed, 135 ton

1-230CB Hydraulic 10″ Stroke

144″ bed 230 ton

CAPABILITIES

MAX LENGTH & THICKNESS

7G < 160″ max length

.25 < 120″ max length

.375 < 75″ max length

.500 < 60″ max length

***Mild Steel***

Shears

CINCINNATI- 1010

Maximum stroke length 10′

CINCINNATI – 1812

Maximum Stroke Length 12′

Maximum metal thickness

10 GA Mild Steel

14 GA Stainless Steel

.190″ Aluminum

1/4″ Mild Steel

3/16″ Stainless Steel

.190″ Aluminium

Tube Bending

MANDREL BENDER

2 3/8″ DIA Max BPR Curvatrici

3 roll universal section bending machine

Rolling

AMERICOR 100/5

5′ X 11′ GA Capacity

3.93″ Top Roll Diameter for small Diameter rolling

DAVI MCA 2017

6′ X 1/4″ Capacity

Smallest Diameter 7.4″

Capable of cone rolling

DAVI MCA 3028

10′ X 1/2″ Capacity

Smallest Diameter – 12.1″

Capable of Cone Rolling

POWER ROLLER

4′ Max Width – 1/8″ Max Thickness

8′ Max Width – 1/4″ Max Thickness

Welding

BANCRAFT LINEAR SEAM WELDER

144″ Linear Capacity

Capable of welding cones, cylinders, and flat sheets

Capable of welding .02″ – .375″

Capable of welding all weldable alloys

Welding Units

MIG – 35 UNITS

TIG – 27 UNITS

SPOT – 2 UNITS

STUD – 2 UNITS

Machining

HAAS TM -1P

7.5 HP Vertical Mill

10 Station Automatic Tool Changer

Work Area of 30″ X 12″ X 16″

MEUSER M – 70 – BM

10 – HP horizonal boring bar

Single station with Swi 3-Axis digital read-out

X 31.5″ / Y-40.16 / Z-29.5″

HAAS – ST – 25

30 HP CNC Lathe

12 Station bolt- on turret

15″ X 21″ Maximum capacity w/ 3″ bar through

HAAS – VF – 10/40

30 HP Vertical Mill

40 Station Automatic Tool Changer

Work Area of 120″ X 32″ X 30″

Metal Finishing

TIME SAVER

Model Lynx 37MWT-DDB-60

DESCRIPTION

Wet process abrasive belt/ brush deburring/ surface finishing machine

SPECIFICATIONS

Max width stock – 36″

Min. part length – 8″

Miscellaneous Equipment

5 – Heager Pem Fastener Machines

Pneumatic Tapping Machine

Plasma Cutter

Lefon Orbital Pipe Saws R4 & R8 Models

Iron Worker

Marvel Saw

Ridgid 1224 Pipe Threader

Ridgid Roll Groover

Gamm Bead- Blaster

Grob Band Saw

Drill Press

TIG Brush Stainless Steel Weld Cleaner

RF916B Band Saw

30 Ton Overhead Lifting Crane

Rotating Welding Posistioners

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